To understand what a rebreather is and how it works, it is useful to understand how conventional scuba works. Nearly all diving apparatus presently available to the public falls into a class known as open-circuit scuba. This system was first introduced to recreational divers by Jacques Cousteau in 1948 and uses a compressed gas supply ( cylinder) and a demand valve (Regulator )
from which the diver breathes. The exhaust gas is discarded in the form of bubbles with each exhaled breath, hence the term "open-circuit".
Open-circuit scuba is inherently inefficient: only a small fraction of each inhaled breath is actually used by the diver for metabolism, there is a tremendous waste of oxygen (O2) with each breath. Furthermore,the quantity of O2 lost in this manner increases with increasing depth! Remember as you dive deeper and the pressure increases you consume more air!
A rebreather is a fundamentally different kind of diving apparatus.There are three basic types of rebreathers presently being used:
an oxygen, semi-closed, and closed-circuit rebreather.
Each has specific advantages and disadvantages, as we will discuss briefly below. All rebreathers, however, have certain basic components in common.
Let’s have a look at these….
All designs start with a breathing loop equipped with a mouthpiece, through which the diver breathes. If the entire breathing loop were of rigid construction, the diver would be unable to breathe because there would be nowhere for the exhaled gas to go into, nor for the inhaled gas
to come from (try breathing in and out of a glass colddrink bottle !!)Thus, there have to be some sort of collapsible bag attached to the breathing loop that inflates when a diver exhales, and deflates when a diver inhales.
This bag is referred to as a counterlung. If a diver were to continue breathing in and out from this closed breathing loop, the carbon dioxide (CO2) exhaled by the diver would soon build up to dangerous levels!
Therefore, the breathing loop must also include a CO2 absorbent canister containing some sort of chemical (e.g., HP Sodasorb, Sofnolime®, or lithium hydroxide) that absorbs CO2, removing it from the breathing gas.
Of course the CO2 absorbent canister alone will not permit the diver to continue breathing from the rebreather indefinitely; the oxygen in the breathing loop will eventually be consumed by the diver’s metabolism. Therefore, the rebreather must also have some means to allow oxygen to be injected into the breathing loop in order to supply enough O2 to sustain the diver. Furthermore, to
prevent the diver from simply inhaling the same gas that was just exhaled, the rebreather must be designed to ensure that gas continues to circulate in one direction around the breathing loop. This is usually accomplished with an upstream one way valve, and a downstream one way valve, located on either side of the mouthpiece; these allow inhaled gas to come from only one
direction into the breathing loop, and allow exhaled gas to only go into the opposite direction. Another feature common to most rebreather designs is some sort of shut-off valve in the mouthpiece which can be shut if the mouthpiece is removed underwater, to prevent water from flooding the breathing loop.
So, now we have a closed loop in which gas can only flow one way, from which you can breathe in and out and from which the co2 will be “scrubbed” and Oxygen be added as needed ! simple…
The fundamental difference between the three kinds of rebreather is the way
in which they add gas to the breathing loop, and how they control the concentration
of oxygen in the breathing gas.
The oxygen rebreather is the simplest kind of rebreather system, and will form a starting point for discussion of more complex systems. An oxygen rebreather consists of the basic components described above, with a cylinder of pure oxygen as the supply gas to replace the oxygen consumed by the diver. Some types of oxygen rebreathers add oxygen into the breathing loop
at a constant rate (x litres per minute), which is chosen to closely match the rate at which the diver’s metabolism consumes it. However, the diver’s rate of metabolism may vary during the course of the dive due to increased workload. Hence, such an active-addition system is prone to adding too much oxygen during periods of rest (resulting of wasteful venting of gas from the breathing loop), and/or not enough oxygen during periods of heavy work (resulting in the need for the diver to add oxygen via a manual valve). Many oxygen rebreathers incorporate some sort of passive-addition system, whereby oxygen is added to the breathing loop at a rate that matches the metabolic consumption rate of the diver. A simple method for achieving this sort of gas addition system involves a mechanical valve which is triggered when the counterlung is completely collapsed. As the diver’s body converts the oxygen to carbon dioxide via metabolism, and the carbon dioxide is removed by the CO2 absorbent, the total volume of gas in the breathing
loop decreases. Eventually, a diver’s full inhalation will cause the counterlung to "bottom-out" (completely collapse), thereby triggering the mechanical valve to add more oxygen. The hazard with this type of system on an oxygen rebreather is that it is vitally important to flush the breathing
loop with pure oxygen prior to the commencement of the dive! If a large enough volume of other gasses are in the breathing loop, the diver may suffer from hypoxia (insufficient oxygen) before the counterlung collapses enough to trigger the mechanical oxygen-addition valve. From a design
standpoint, oxygen rebreathers are very simple because they do not require a complex O2 control system. However, they are also extremely limited in function because the potential for CNS oxygen toxicity (too much oxygen) prevents safe operation of oxygen rebreathers at depths in excess of about 6 meters. In order to safely descend to greater depths, the gas mixture in the breathing loop must contain some gas other than pure oxygen (e.g., nitrogen or helium). Such mixed-gas rebreathers usually come in one of two forms: semi-closed rebreathers and closed-circuit rebreathers.
Unlike oxygen rebreathers, semi-closed rebreathers are a form of mixed-gas rebreather, in that they incorporate gas mixtures other than pure oxygen. There are two fundamentally different categories of semi-closed rebreathers:
active-addition, and passive-addition.
By far, the most common are the active-addition systems. They are similar in design to the active-addition oxygen rebreathers, except that the supply gas contains a mixture other than pure oxygen. The supply gas is usually injected into the breathing loop at a constant-mass rate. In other words, regardless of the depth, a constant number of molecules of gas are injected into the loop in a given period of time. The rate of injection in such systems must be adjusted according to
the fraction of oxygen in the supply gas, such that the rate of oxygen addition to the breathing loop meets or exceeds the rate at which the diver consumes oxygen in the breathing loop.
The advantage of this type of rebreather compared with an oxygen rebreather is that it allows divers to descend to greater depths without excessive risk of oxygen toxicity. The disadvantage, however, is the fact that the part of the supply gas that is not oxygen (usually nitrogen or helium, or both) is also added to the breathing loop at a constant rate. Because the diver’s body does not consume this "other" gas, it continues to build up in the breathing-loop. To prevent the obvious consequence of over-expansion, this excess gas must be periodically vented out of the breathing loop. In an ideal world, only the non-oxygen component of the breathing gas would be vented from the loop, saving the oxygen for consumption by the diver. However, because the gas in the breathing loop is more-or-less homogeneously mixed, a certain fraction of the vented gas is wasted oxygen.
Another problem with active-addition semi-closed rebreathers is that the concentration of oxygen in the breathing loop is variable. First of all, the oxygen percentage in the breathing loop necessarily "lags" somewhat behind the oxygen percentage in the supply gas. The reason for this is that the diver’s body is "pulling" oxygen out of the breathing gas much faster than it is "pulling" out the other parts (Nitrogen,helium) of the supply gas. Also, the oxygen is being added to the loop at a constant rate, but the rate at which the diver’s body consumes the oxygen varies according to the diver’s workload. A given diver’s metabolic oxygen consumption rate can vary by a factor of 6 or more in normal conditions, and as much as 10-fold in extreme conditions, depending on the level of exertion. These fluctuations affect the magnitude of the "lag" between the fraction of oxygen in the supply gas, and the fraction of oxygen in the breathing gas. To minimize the risk of hypoxia, (too little oxygen) the concentration of oxygen in the supply gas and the rate at which the supply gas is injected into the breathing loop must be high enough to accommodate the needs of a diver during heavy exertion. The higher the oxygen fraction in the supply gas, the more restrictive the depth limitation due to the risk of oxygen toxicity during periods of low workload. Furthermore, the greater the gas injection rate, the less time a given volume of supply gas will last (i.e., the less efficiently the supply gas is used). Thus, because of the (usually unpredictable) variability of oxygen needs by the diver during the course of a dive, and the inability of constant-mass flow semi-closed rebreathers to compensate for this variability, active-addition semi-closed rebreathers are inherently inefficient compared to other kinds of rebreathers.
An alternative approach to semi-closed rebreather design is some sort of passive-addition system. Passive-addition designs attempt to adjust the rate at which the supply gas is added to the breathing loop to match more closely the metabolic needs of the diver. The simplest way to make this adjustment in real-time is to "key" the gas injection rate to the diver's breathing rate. In most circumstances, breathing rate, or respiratory minute volume (RMV), will be directly proportional to metabolic oxygen consumption rate. Thus, most passive-addition semi-closed rebreathers inject supply gas into the breathing loop at a rate determined by the diver’s RMV: more gas is injected during periods of high RMV, and less gas is injected during periods of low RMV. While this approach reduces the problem of large fluctuations in the oxygen content of the breathing gas at different workloads, there is still the need to periodically vent excess gas, thereby reducing gas efficiency.
Although the term "closed-circuit rebreather" is often used to refer to any kind of rebreather device, in this context the term will be used specifically in reference to fully closed-circuit, mixed-gas rebreather systems. Like semi-closed rebreathers, closed-circuit rebreathers are a type of mixed-gas system, enabling descent to much greater depths than can be safely reached with oxygen rebreathers. However, there are several important and fundamental differences between semi-closed rebreathers and closed-circuit rebreathers.
The first difference has to do with the way oxygen is added to the breathing loop. Whereas semi-closed rebreathers inject oxygen along with other gases, closed-circuit rebreathers generally consist of at least two independent gas supplies. One of these contains pure oxygen, which is injected into the breathing loop to make up for the oxygen that is consumed by the diver. The
other gas supply is called the diluent.( it “dilutes” the Oxygen!) The diluent usually consists of either compressed air or a special gas mixture such as Nitrox (nitrogen-oxygen, usually with higher than normal oxygen concentration than for compressed air), Heliox (helium-oxygen, usually with lower than normal oxygen concentration than for compressed air) or Trimix (usually helium-nitrogen-oxygen). The diluent gas mixture usually contains enough oxygen such that it can be breathed directly from the cylinder via an open-circuit system at the operating depth of the dive. This supply is used to maintain system volume during dives to depths where the volume of gas in the breathing loop is compressed. In some rebreathers the diluent is also used for the emergency open-circuit bailout gas supply in the event of a total system failure of the rebreather apparatus.
The second major difference between closed-circuit rebreathers and semi-closed rebreathers is how the two systems maintain the concentration of oxygen in the breathing loop. Whereas most semi-closed rebreathers maintain a (more or less) constant fraction of oxygen (FO2) throughout the course of the dive, closed-circuit rebreathers maintain a relatively constant partial pressure of oxygen (PO2) in the breathing loop. To accomplish this, virtually all closed-circuit rebreathers incorporate some sort of electronic oxygen sensors which monitor the concentration of oxygen in the breathing gas. In most cases, closed-circuit rebreathers also incorporate an electronic O2 control system, which automatically adds oxygen when the PO2 drops below a certain level (this level is called the PO2 set-point).